About

MAG SOAR contacless mechanical systems provides innovative and reliable solutions to several of the most recurrent problems found in industry like wear, fatigue and ultimate failures in extreme environments.

MAG SOAR engineers are specialized on the design and manufacturing of Magnetic Gears, Magnetic Z-Dampers and Superconducting Magnetic bearings.

Products

  • MAGNETIC GEARS

    MAG SOAR’s magnetic gears are able to produce reduction ratios from 1 to several hundreds by means of magnetic teeth.

    ​​In contrast to conventional gears, MAG SOAR`s magnetic gears do not present contact between teeth, therefore eliminating the requirement of lubrication, suppressing wear and minimizing maintenance. The gear is completely free of lubrication and suffers no wear. In case that the maximum torque is passed over the axle simply clutches, but nothing breaks down.

    It is also reversible: it can reduce but also multiply the velocity. It can also go clockwise or anticlockwise. Ratio, maximum torque, stiffness and damping can be customized. Even more, it can be also customized to be directed or inverted (inverting the sense of the rotation). A low noise level, through-wall capabilities and the ability for damping torsional vibrations are also remarkable features of this kind of devices.

    APPLICATIONS

    • Aircrafts: high reliable reducers
    • Space: long lifetime coaxial gears
    • Wind power: high multiplication and overload protection
    • Robotics: accurate and high torque rotations, overload protection
    • Automotive: in wheel electric motor designs
    • Cryogenic and Vacuum Systems

     

    TECHNICAL DATA

    • Reduction ratios: 1:21 .. 1:150
    • Torque: 0.5 .. 100 Nm
    • Torque density: 50-70 kNm/m3
    • Speed max: 2000 rpm
    • Temperature: -40 .. 120 °C
    • Angular Accuracy: < 0.01°
    • Overload protection
    • No wear, no friction
    • Cryogenic and Vacuum suitable models

     

  • MAGNETIC DAMPERS

    • Damping Coefficient[Ns/mm]: 10 to 100
    • Damping Force [Kn]: Up to 30
    • Minimum speeds [m/s]: 0.05
    • Operational Temperature Range [ºC]:-100 to 250

     

    Z-DAMPER technology was developed for the aerospace market to fulfil great damping requirements in extreme environmental conditions.

    • Ultra-low speeds, high damping
    • Maximized damping at tuneable frequency [from 1 to 20 Hz]
    • No oil, minimum maintenance
    • Corrosion resistant
    • Overload protection
    • Noiseless, improved comfort
    • Spring integrability
    • Cryogenic versions available
    • Rotatory version available

    TECHNICAL DATA

    APPLICATIONS

    • Primary and secondary railway dampers.
    • Impact and shock absorbers.
    • Engine vibration isolators
    • Low frequency vibration isolation tables

    MAG SOAR patented technology provides solutions for almost all damping requirements with an effectiveness that other technologies can´t reach. Even at ultra-low frequencies and speeds or for high damping requirements.

     

    Z-DAMPER does not need lubrication and requires virtually no maintenance. It is able to operate in the most extreme environmental conditions.

  • SUPERCONDUCTING MAGNETIC BEARINGS

    MAG SOAR’s superconducting levitation systems can provide low consumption solutions for contactless mechanical devices that must operate at very low temperatures like those mounted on space satellites or cryogenic systems and flywheel systems.

    MAG SOAR´s superconducting magnetic bearings reach higher stiffness and higher load capabilities thanks to an innovative manufacturing process of the superconductors and an optimized magnet configuration.

     

    Different models have been designed for different specific applications. The analysis and design process developed by MAG SOAR´s magnetomechanical engineers permits to dimension quickly the size, weight and materials for customized requirements.

    • Energy storage: high load flywheels
    • Space: frictionless bearings
    • Cryogenics: fluid pumps

     

    APPLICATIONS

    TECHNICAL DATA

    • Max. vertical  load: up to 1500 N
    • Speeds: up to 25000 rpm
    • Axial stifness: > 150 N/mm
    • ​Radial stifness: > 50 N/mm
    • Rotational speed: > 20000 rpm
    • Temperature: from 90 K to 4 K
    • Standard mechanical interfaces

     

Applications

AERONAUTICS

SPACE

ENERGY

INDUSTRY

News & Events

New world record in magnetic gear reduction: OPTIMAGDRIVE

Nov 30, 2016

Optimagdrive has currently achieved the highest reduction ratio ever reached by a magnetic drive. Besides, MAG SOAR engineers have managed to reduce the system weight maintaining high torque levels. This achievement confirms that this passive magnetic technology is ready to replace traditional mechanical gears in applications where the lack of contact and the cnosistent absence of lubricant requirements could be critical.

 

 

 

 

READ MORE

Z-DAMPER: A NEW TECHNOLOGY FOR VIBRATION CONTROL AT EXTREME TEMPERATURE

July 18, 2016

Mag Soar in collaboration with UAH develops a completely innovative system to face vibration problems by mechanical impedance matching.

Insufficient control of vibration propagation can cause the critical failure and ultimately, the total breakage of an estructure.

 

MAG SOAR PRESENTS Z-DAMPER IN ESA 2016 MECHANISM WORKSHOP

June 24, 2016

The Workshop on Gear Technology and Mechanisms Final presentation took place on ESA´s technical heart and incubator of the European space effort: The European Space Research and Technology Center, ESTEC, located in Noordwijk.

Contact

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Av. de Europa, 82, 28341,

Valdemoro, Spain

 

Email: info@magsoar.com

Phone: +34 910135897

Copyright ©MAG SOAR SL

 

MAGNETIC GEARS

MAG SOAR’s magnetic gears are  able to produce reduction ratios from 1 to several hundreds by means of magnetic teeth.

​​In contrast to conventional gears, MAG SOAR`s magnetic gears do not present contact between teeth, therefore eliminating the requirement of lubrication, suppressing wear and minimizing maintenance. The gear is completely free of lubrication and suffers no wear. In case that the maximum torque is passed over the axle simply clutches, but nothing breaks down.

It is also reversible: it can reduce but also multiply the velocity. It can also go clockwise or anticlockwise. Ratio, maximum torque, stiffness and damping can be customized. Even more, it can be also customized to be directed or inverted (inverting the sense of the rotation). A low noise level, through-wall capabilities and the ability for damping torsional vibrations are also remarkable features of this kind of devices.

MAGNETIC Z-DAMPERS

Z-DAMPER technology was developed for the aerospace market to fulfill great damping requirements in extreme environmental conditions.

MAG SOAR patented technology provides solutions for almost all damping requirements with an effectiveness that other technologies can´t reach. Even at ultra-low frequencies and speeds or for high damping requirements.

 

Z-DAMPER does not need lubrication and requires virtually no maintenance. It is able to operate in the most extreme environmental conditions.

  • Ultra-low speeds, high damping
  • Maximized damping at tuneable frequency [from 1 to 20 Hz]
  • No oil, minimum maintenance
  • Corrosion resistant
  • Overload protection
  • Noiseless, improved comfort
  • Spring integrability
  • Cryogenic versions available
  • Rotatory version available

TECHNICAL DATA

APPLICATIONS

  • Primary and secondary railway dampers.
  • Impact and shock absorbers.
  • Engine vibration isolators
  • Low frequency vibration isolation tables
  • Damping Coefficient[Ns/mm]: 10 to 100
  • Damping Force [Kn]: Up to 30
  • Minimum speeds [m/s]: 0.05
  • Operational Temperature Range [ºC]:-100 to 250

 

MAGNETIC BEARINGS

MAG SOAR’s superconducting levitation systems can provide low consumption solutions for contactless mechanical devices that must operate at very low temperatures like those mounted on space satellites or cryogenic systems and flywheel systems.

MAG SOAR´s superconducting magnetic bearings reach higher stiffness and higher load capabilities thanks to an innovative manufacturing process of the superconductors and an optimized magnet configuration.

 

Different models have been designed for different specific applications. The analysis and design process developed by MAG SOAR´s magnetomechanical engineers permits to dimension quickly the size, weight and materials for customized requirements.

NEWS & EVENTS