• MAGNETIC GEARS

    MAG SOAR’s magnetic gears are  able to produce reduction ratios from 1 to several hundreds by means of magnetic teeth.

    ​​In contrast to conventional gears, MAG SOAR`s magnetic gears do not present contact between teeth, therefore eliminating the requirement of lubrication, suppressing wear and minimizing maintenance. The gear is completely free of lubrication and suffers no wear. In case that the maximum torque is passed over the axle simply clutches, but nothing breaks down.

    It is also reversible: it can reduce but also multiply the velocity. It can also go clockwise or anticlockwise. Ratio, maximum torque, stiffness and damping can be customized. Even more, it can be also customized to be directed or inverted (inverting the sense of the rotation). A low noise level, through-wall capabilities and the ability for damping torsional vibrations are also remarkable features of this kind of devices.

    • Aircrafts: high reliable reducers
    • Space: long lifetime harmonic drives
    • Wind power: high multiplication and overload protection
    • Robotics: accurate and high torque rotations, overload protection
    • Automotive: in wheel electric motor desings
    • Cryogenic and Vacuum Systems

     

    TECHNICAL DATA

    • Reduction ratios: 1:1--->1:200
    • Torque: 0.5 .. 100 Nm
    • Torque density: 170 kNm/m3
    • Temperature: -210 °C ---> 120 °C
    • Angular Accuracy: < 0.01°
    • Overload protection
    • No wear, no friction
    • Cryogenic and Vacuum suitable models

     

    APPLICATIONS

  • MAGNETIC DAMPERS

    • Damping Coefficient[Ns/mm]: 10 to 100
    • Damping Force [Kn]: Up to 30
    • Minimum speeds [m/s]: 0.05
    • Operational Temperature Range [ºC]:-100 to 250

     

    Z-DAMPER technology was developed for the aerospace market to fulfill great damping requirements in extreme environmental conditions.

    TECHNICAL DATA

    MAG SOAR patented technology provides solutions for almost all damping requirements with an effectiveness that other technologies can´t reach. Even at ultra-low frequencies and speeds or for high damping requirements.

     

    Z-DAMPER does not need lubrication and requires virtually no maintenance. It is able to operate in the most extreme environmental conditions.

    • Ultra-low speeds, high damping
    • Maximized damping at tuneable frequency [from 1 to 20 Hz]
    • No oil, minimum maintenance
    • Corrosion resistant
    • Overload protection
    • Noiseless, improved comfort
    • Spring integrability
    • Cryogenic versions available
    • Rotatory version available

    APPLICATIONS

    • Primary and secondary railway dampers.
    • Impact and shock absorbers.
    • Engine vibration isolators
    • Low frequency vibration isolation tables
  • SUPERCONDUCTING MAGNETIC BEARINGS

    MAG SOAR’s superconducting levitation systems can provide low consumption solutions for contactless mechanical devices that must operate at very low temperatures like those mounted on space satellites or cryogenic systems and flywheel systems.

    MAG SOAR´s superconducting magnetic bearings reach higher stiffness and higher load capabilities thanks to an innovative manufacturing process of the superconductors and an optimized magnet configuration.

     

    Different models have been designed for different specific applications. The analysis and design process developed by MAG SOAR´s magnetomechanical engineers permits to dimension quickly the size, weight and materials for customized requirements.

    • Energy storage: high load flywheels
    • Space: frictionless bearings
    • Cryogenics: fluid pumps

     

    APPLICATIONS

    TECHNICAL DATA

    • Max. vertical  load: up to 1500 N
    • Speeds: up to 25000 rpm
    • Axial stifness: > 150 N/mm
    • ​Radial stifness: > 50 N/mm
    • Rotational speed: > 20000 rpm
    • Temperature: from 90 K to 4 K
    • Standard mechanical interfaces

     

  • MAGNETIC TORQUE LIMITERS

    • Aircrafts: mechanisms overload protection, torsional vibration damping
    • Space: mechanisms overload protection, torsional vibration damping
    • Automotive: clutch synchronization
    • Robotics: Mechatronic systems protection, no magnetic contamination
    • Wind power: structure protection, mechanism jamming

    MAG SOAR magnetic torque limiters provide a highly efficient torque transmission without contact between rotatory shafts. They prevent damage in machine and structural elements passively. When the torque is higher than the nominal, the magnetic torque limiters simply behave as a cluth. Wear, vibration and noise are drastically reduced.

    A compact design together with the use of light materials assures a high torque density in the transmission element. The mechanical interfaces can be customized for particular applications or use standard ones. The optimized design of the closure provides minimized magnetic field contamination.

     

    MAG SOAR high speed torque limiters are optimized for very high rotational speeds, compensating centrifugal forces and stresses. The high speed torque limiters include a synchronization system for applications with fast dynamic load variations. The maximum transmissible torque can be tuned.

    APPLICATIONS

    TECHNICAL DATA

    • Torque: 0.5 .. 300 Nm
    • Speeds: up to 15000 rpm
    • Temperature: -50 .. 120 °C
    • ​Overload protection
    • Minimum maintenance
    • No magnetic contamination
    • Torque limitation without damage
    • Quiet operation
    • Vibration absortion
    • Automatic synchronization
    • No wear, no friction
  • HEAT DISSIPATERS

    MAG SOAR Heat Dissipaters are based in a combination of biphasic flows and the latest technology for micromachining and microstructured manufacturing. Heat transfer is at least one order of magnitude higher than for conventional dissipaters with a drastic reduction of volume and weight.

    MAG SOAR heat dissipaters can be used in harsh environments, have no moving parts and produce absolute no pollution.

     

    Different models have been designed for different specific applications. The analysis and design process developed by MAG SOAR´s magnetomechanical engineers permits to dimension quickly the size, weight and materials for customized requirements.

    APPLICATIONS

    • Laser
    • Avionics
    • Antennas
    • Guidance
    • Vetronics
    • Communications
    • Image Processing
    • Electronic Enclosures
    • Embedded Computing
    • Satellite Thermal Control
    • Hypersonic Leading Edges
    • Electronic Jamming Equipment
  • CONTACTLESS LONG STROKE NANOPOSITIONER

    Technology capable of running up to 200 mm with a nanometer precission and minimum angular desviations. MAG SOAR´s products surpass the best nanopositioners performance. In addition, it doesn´t need conexions of the movable part, what results in an optimum vibration, termic and electric isolation. Besides, contactless nanopositioners are able to work in sealed environment.

     

    The nanoposition mechanism (demonstrated at TRL 6) is based on superconducting magnetic levitation.

     

    Unlike active magnetic levitation systems this system is intrinsically stable, consequently power consumption is reduced below 5mW to achieve a resolution in the order of nm in a long stroke above 180 mm

    APPLICATIONS

    • Refocusing mechanisms
    • Cryogenic far infrarred interferometers
    • Optic positioning mechanism
    • Long stroke nanopositioners
    • Extensive to more DOFs

    TECHNICAL DATA

    • Stroke : 18mm
    • Sensivity of coarse motion: 30±1 nm/µA
    • Resolution Coarse: 0.8 ± 0.2mV/µm
    • Resolution Fine: 70±30 nm
    • Position Stability X: 1 µm
    • Power consumption: 5mW
    • Lateral Run Out (Y axis): ±2
    • Relative pitch (Y axis): ±65 µrad
    • Relative yaw (Z axis): <120
  • CONTACTLESS POSITION & ANGLE SENSORS

    • Space: high reliability sensor
    • Aerospace: sensors for high temperature turbines
    • Railways: axle deformation profile measurements
    • Industrial plants: remote sensor monitoring

    MAG SOAR´s contactless sensor & monitoring systems provide reliable solutions for measurement of rotation, position, speed, deformation of moving axles and parts. The application in cryogenic and vacuum environments has also been tested.

     

    Not only these systems can operate without touching the moving parts but also they can send the measurements to a data control center placed up to 5 km far. These sensors are fully equiped with conditioning electronics and software for registering data by USB.

    APPLICATIONS

    TECHNICAL DATA

    • Position Resolution: < 0.5 µm
    • Angular resolution: < 0.01 °
    • Sensitivity: 3 mV/µm
    • Remote monitoring distance: up to 5 km
  • MAGNETIC FEEDTHROUGHS

    MAG SOAR mechanical feedthroughs are unique contactless magnetomechanical speed and torque troughwall transmission for vacuum chambers.

     

    It provide highly efficient torque transmission without contact between canister and rotatory parts.

     

    A compact design together with the use of new high performing magnetic materials assure a great torque transmission capability and very high speeds. It can be used also as thermal disconnection.

     

    APPLICATIONS

    • Space: high reliability sensor
    • Aerospace: sensors for high temperature turbines
    • Railways: axle deformation profile measurements
    • Industrial plants: remote sensor monitoring

    TECHNICAL DATA

    • Position Resolution: < 0.5 µm
    • Angular resolution: < 0.01 °
    • Sensitivity: 3 mV/µm
    • Remote monitoring distance: up to 5 km
  • LEVITATION BULK

    Superconducting single domain YBaCuO levitation disks and other shapes with ability to trap magnetic field exhibit strong levitation force. Suitable for self-stabilizing frictionless magnetic bearings of very low friction.

     

    MAGSOAR, in collaboration with its partner Can Superconductors, provides levitation bulks and other superconducting products. Design, manufacturing and testing of turnkey superconducting bearing solutions are also available under request.

     

    Material: Melt textured YBa2Cu3O7-x with Y2BaCuO5 excess

    Basic formula: Y1.8Ba2.4Cu3.4Ox + additives

    Preparation method: Seeded melt growth

    Critical temperature: ~ 90 K

    Shape: cylindrical, rectangular or other upon request

    Diameter tolerance: 5 %

    Trapped magnetic field: up to 1.4

     

    TECHNICAL DATA

    Type

     

    CSYL-14

    CSYL-21

    CSYL-25

    CSYL-28

    CSYL-35

    CSYL-50

    CSYL-56

    Diameter

     

    14 mm

    21 mm

    25 mm

    28 mm

    35 mm

    50 mm

    56 mm

    Height

     

    6 mm

    8 mm

    9 mm

    10 mm

    12 mm

    15 mm

    16 mm

     

    Levitation

    Force (77K)

    20 N

    40 N

    60 N

    70 N

    100 N

    200 N

    400 N

     

    Other products:

    Current leads

    Current limiters

    Sputtering Targets

    Demonstration kits

  • MULTIPHYSICAL SIMULATION

    MAG SOAR engineers are expert in complex multiphysical simulations. The coupling of different fields in a single one simulation is our main expertise.

     

    We can combine electromagnetic, structural and thermal simulation in a full complex model that allows to understand completely the behaviour of the systems.

     

    These new techniques are beeing used in optimization of products and reducing production cost.

Copyright ©MAG SOAR SL

 

 

MAGNETIC GEARS

MAG SOAR’s magnetic gears are  able to produce reduction ratios from 1 to several hundreds by means of magnetic teeth.

​​In contrast to conventional gears, MAG SOAR`s magnetic gears do not present contact between teeth, therefore eliminating the requirement of lubrication, suppressing wear and minimizing maintenance. The gear is completely free of lubrication and suffers no wear. In case that the maximum torque is passed over the axle simply clutches, but nothing breaks down.

It is also reversible: it can reduce but also multiply the velocity. It can also go clockwise or anticlockwise. Ratio, maximum torque, stiffness and damping can be customized. Even more, it can be also customized to be directed or inverted (inverting the sense of the rotation). A low noise level, through-wall capabilities and the ability for damping torsional vibrations are also remarkable features of this kind of devices.

 

MAGNETIC DAMPERS

Z-DAMPER technology was developed for the aerospace market to fulfill great damping requirements in extreme environmental conditions.

MAG SOAR patented technology provides solutions for almost all damping requirements with an effectiveness that other technologies can´t reach. Even at ultra-low frequencies and speeds or for high damping requirements.

 

Z-DAMPER does not need lubrication and requires virtually no maintenance. It is able to operate in the most extreme environmental conditions.

 

MAGNETIC BEARINGS

MAG SOAR’s superconducting levitation systems can provide low consumption solutions for contactless mechanical devices that must operate at very low temperatures like those mounted on space satellites or cryogenic systems and flywheel systems.

MAG SOAR´s superconducting magnetic bearings reach higher stiffness and higher load capabilities thanks to an innovative manufacturing process of the superconductors and an optimized magnet configuration.

 

Different models have been designed for different specific applications. The analysis and design process developed by MAG SOAR´s magnetomechanical engineers permits to dimension quickly the size, weight and materials for customized requirements.

 

MAGNETIC TORQUE LIMITERS

MAG SOAR magnetic torque limiters provide a highly efficient torque transmission without contact between rotatory shafts. They prevent damage in machine and structural elements passively. When the torque is higher than the nominal, the magnetic torque limiters simply behave as a cluth. Wear, vibration and noise are drastically reduced.

A compact design together with the use of light materials assures a high torque density in the transmission element. The mechanical interfaces can be customized for particular applications or use standard ones. The optimized design of the closure provides minimized magnetic field contamination.

 

MAG SOAR high speed torque limiters are optimized for very high rotational speeds, compensating centrifugal forces and stresses. The high speed torque limiters include a synchronization system for applications with fast dynamic load variations. The maximum transmissible torque can be tuned.

 

HEAT DISSIPATERS

MAG SOAR Heat Dissipaters are based in a combination of biphasic flows and the latest technology for micromachining and microstructured manufacturing. Heat  transfer is at least one order of magnitude higher than for conventional dissipaters with a drastic reduction of volume and weight.

MAG SOAR heat dissipaters can be used in harsh environments, have no moving parts and produce absolute no pollution.

 

Different models have been designed for different specific applications. The analysis and design process developed by MAG SOAR´s magnetomechanical engineers permits to dimension quickly the size, weight and materials for customized requirements.

 

CONTACTLESS NANOPOSITIONER

Technology capable of running up to 200 mm with a nanometer precission and minimum angular desviations. MAG SOAR´s products surpass the best nanopositioners performance. In addition, it doesn´t need conexions of the movable part, what results in an optimum vibration, termic and electric isolation. Besides, contactless nanopositioners are able to work in sealed environment.

 

The nanoposition mechanism (demonstrated at TRL 6) is based on superconducting magnetic levitation.

 

Unlike active magnetic levitation systems this system is intrinsically stable, consequently power consumption is reduced below 5mW to achieve a resolution in the order of nm in a long stroke above 180 mm

 

CONTACTLESS POSITION & ANGLE SENSORS

MAG SOAR´s contactless sensor & monitoring systems provide reliable solutions for measurement of rotation, position, speed, deformation of moving axles and parts. The application in cryogenic and vacuum environments has also been tested.

 

Not only these systems can operate without touching the moving parts but also they can send the measurements to a data control center placed up to 5 km far. These sensors are fully equiped with conditioning electronics and software for registering data by USB.

 

MAGNETIC FEEDTHROUGHS

MAG SOAR mechanical feedthroughs are unique contactless magnetomechanical speed and torque troughwall transmission for vacuum chambers.

 

It provide highly efficient torque transmission without contact between canister and rotatory parts.

 

A compact design together with the use of new high performing magnetic materials assure a great torque transmission capability and very high speeds. It can be used also as thermal disconnection.

 

 

LEVITATION BULK

Superconducting single domain YBaCuO levitation disks and other shapes with ability to trap magnetic field exhibit strong levitation force. Suitable for self-stabilizing frictionless magnetic bearings of very low friction.

 

MAGSOAR, in collaboration with its partner Can Superconductors, provides levitation bulks and other superconducting products. Design, manufacturing and testing of turnkey superconducting bearing solutions are also available under request.

 

 

MULTIPHYSICAL SIMULATION

MAG SOAR engineers are expert in complex multiphysical simulations. The coupling of different fields in a single one simulation is our main expertise.

 

We can combine electromagnetic, structural and thermal simulation in a full complex model that allows to understand completely the behaviour of the systems.

 

These new techniques are beeing used in optimization of products and reducing production cost.

 

HIGH PRECISION MANUFACTURING

For very special parts we can offer special manufacturing techniques like EDM, micromanufacturing or laser brazing that assures high precision finishes and the capability of create complex metal and polymerical parts.